TSE-65 Black Masterbatch Making Twin Screw Extruder Water Ring Pelletizing Line

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TSE-65 Black Masterbatch Making Twin Screw Extruder Water Ring Pelletizing Line

Compared with the direct use of carbon black powder, black masterbatch can reduce pollution and increase the filling amount.
The water ring pelletizing system specially designed by Nanjing Haisi Extrusion for black masterbatch granulation can make the final product more plump and beautiful, with higher efficiency and larger output.

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Model:
TSE-65
Brand:
HS

Product Description

Extruder Model	TSE-65	Capacity	200-300kg/h
Extruder L/D	52:1	Pelletizing system	water ring
Application	Black masterbatch	Customer Code	India 163
Advantage	Higher production, fuller granules shape

water ring system

Processing of Filler Masterbatch

a) Feeding

There two feeding system for the black masterbatch extruder:

Volumetric feeding system

Weight the raw material separately according to the formula

Then put all the material into high speed mixer for 5~10minutes mixing

Discharge the material into spiral loader

Loading the material into the hopper of volumetric feeder

high speed mixer

Loss-in-weight feeding system (automatically and higher accuracy)

Put the raw material into each tank on the ground.

Vacuum loader will convey each component into the storing silo.

The raw material will fall into the loss-in-weight feeder automatically. The feeding system will feed the material separately into extruder according to your formula setting one the HMI.

extruder

b) Black masterbatch extruder

According to your application & output, there are different models to choose.

Technical Specifications of black masterbatch extruder

Mode	Diameter (mm)	L/D	speed (r/min)	Motor power (kw)	Torque (N.m)	Capacity (kg/h)
TSH-35B	35.6	32-52	600-800	15-22	119	30-70
TSE-40B	41	32-52	600	45-55	437	90-150
TSH-52B	51.5	32-60	600	90-132	682	270-400
TSE-65B	62.4	32-64	600	90	716	250-360
TSH-65B	62.4	32-64	600-800	110-160	875	350-500
TSE-75B	71	32-64	600	132	1050	350-500
TSH-75B	71	32-64	600-800	200-250	1365	600-800
TSE-95B	93	32-64	600	315	2560	800-1200

c) Black masterbatch extruder flow scheme

Using the water ring pelletizing system, the final product grain shape is fuller and more beautiful, with higher efficiency and larger output.

Water Ring pelletizing line for filler masterbatch extruder

PE, EVA etc. Filled with CACO3,talc,TIO2,carbon black etc.
Color concentrations of PE,ABS, PS,EVA,etc;
Flame retardant master batches of ABS,PS,EVA,etc;
Master batches with PE,PP,PS,etc carriers for degradation applications.

water ring system

water ring pelletizing line

Characteristics of filler masterbatch extruder

*TSE series filler masterbatch extruder use innovated design of heater tightened style, it insures high efficiency of heat transfer and high longevity of heater.
*TSE series filler masterbatch extruder has various modes of pelletizing, such as water-cooling strand machine, air-cooling pelletizing machine, water-ring pelletizing machine, under water pelletizing machine etc.
*The screw is made of high tool steel 38 CrMoALA or W6Mo5Cr4V2 by special heat-treatment, which is possessed with high corrosion-resistant and high functions.
*The screw configuration, barrel setup, L/D or mode of feeding and venting, screen changing, way of granulating, and the control mode can be optimally adjusted according to different materials properties and requirements in consideration of the versatility in each general applications.

Detail