Summary of Plastic Reinforced Modification Formulations

Publish Time: 2023-07-14     Origin: Site


There are many common plastic modification technologies, mainly reinforcement technologies, including fiber reinforcement, self-reinforcement, molecular reinforcement; toughening technology; filling modification; blending and plastic alloy technology; flame retardant technology; nanocomposite technology; reaction graft modification; aging resistance; functional modification, including electrical conductivity, antistatic, thermal conductivity and luminescence, etc.; thermoplastic elastomer technology.


General Thermoplastic Reinforced Formulations

1. High performance glass fiber reinforced PP

Formulation composition:

Homopolymer PP (F401)

54%

GF

30%

Coupling agent K-550

0.5%

PP-g-MAH

5%

POE-g-MAH

10%

Lubricant

0.5%

Processing conditions:

(1) Extrusion granulation temperature 180~230℃; screw speed 320r/min

(2) Injection molding temperature 190~210℃

Related properties:

Tensile strength/MPa

70

Flexural modulus of elasticity/GPa

1.5

Heat distortion temperature/℃

160

Impact strength/(J/m)

40

2. Glass fiber reinforced PP

Formulation composition:

PP

51%

LDPE

5%

Glass fiber (5mm)

40%

PP Maleated PP

4%

Related properties:

Tensile strength/MPa

97

Flexural modulus of elasticity/GPa

7.44

Impact strength/(J/m)

138.8

3. Glass fiber reinforced PP

Formulation composition:

PP

58%

Silane treated glass fiber

30%

Pulp

6%

Unsaturated carboxylic acid modified polyolefin

6%

4.GF/LCD Composite Enhanced PP

Formulation composition:

PP

70%

TLCP

5%

GF

30%

Note: GF length < 4 mm, treated with bismaleimide, TLCP thermotropic solution polymer, copolyester (60/40) of p-hydroxybenzoic acid (PHB) in PET.

Related properties:

The tensile strength is 51.3MPa; the tensile modulus is 1.59GPa.

5. Mica reinforced PP

Formulation composition (mass parts)

PP

100

Silane coupling agent

0.25

Mica

30

Related properties:

Tensile strength/MPa

50

Bending strength/MPa

82

Rockwell hardness (R)

106

Heat distortion temperature ℃

128

Product warpage/%

1.2

6. Chopped glass fiber reinforced PP

Formulation composition (mass parts)

PP

100

CaSt

0.5

Activated Chopped Glass Fiber

30

Antioxidant 1010

0.3

A-174 coupling agent

0.1

Auxiliary antioxidant DLTP

0.5

Related properties:

Tensile strength/MPa

37.32

Elastic modulus/MPa

252.19

Notched impact strength/kJ/m2

8.15

Unnotched impact strength/kJ/m2

29.55

Heat distortion temperature/℃

124.5

7. Wollastonite fiber filled reinforced PP

PP

100

CaSt

0.5

Wollastonite fiber

30

Antioxidant 1010

0.3

KH-550

0.5~1

Auxiliary antioxidant DLTP

0.3

Related properties:

Tensile strength/MPa

28.54

Elastic modulus/MPa

201.92

Notched impact strength/kJ/m2

8.32

Unnotched impact strength/kJ/m2

32.10

Heat distortion temperature/℃

124.5

8. Composite reinforced PP

Formulation composition (mass parts)

PP (Yanshan Petrochemical 1300)

100

Mica powder

15

Glass fiber

25

Silane coupling agent

0.5~1

Related properties:

Tensile strength/MPa

86.8

Elastic modulus/MPa

4200

Notched impact strength/kJ/m2

7.1

Unnotched impact strength/kJ/m2

20.1

Heat distortion temperature/℃

124.5

9. Glass fiber reinforced PVC

Formulation composition (mass parts):

PVC

100

Mercaptodibutene

3

Surface coated fiberglass

30

HSt

0.5

Processing conditions: After the components in the above formula are fully mixed, extrude into products.

Related properties:

Bending strength/MPa

113.7

Heat distortion temperature/℃

80.5

Izod impact strength/kJ/m2

19.1

10. Glass fiber reinforced PVC

Formulation composition:

PVC

100

Fatty acid

1

Dibasic lead sulfate

3

CaSt

0.3

Fatty acid ester

2

Glass fiber (2~4mm)

30

Engineering plastics reinforced formulations

1. Long glass fiber reinforced PA6

Formulation composition:


1#

2#

PA6

67.8

63.9

PP-g-MA

-

4

Long glass fiber (10mm)

32.2

32.1

Related properties:


1#

2#

Tensile strength/MPa

208.4

208.6

Bending strength/MPa

269.5

249.0

Impact strength/kJ/m2

63.4

68.7

Notched impact strength/kJ/m2

29.0

32.3

2. Flame retardant, antistatic reinforced PA6

Formulation composition:

PA6

40~55

Flame retardant

15~25

Toughener

5~8

Antistatic agent

5~8

Glass fiber

25~30

3. Antistatic glass fiber reinforced PA6

Formulation composition:

Short glass fiber reinforced PA6 (containing 30% glass fiber)

94%

Short carbon fiber

4.5%

Conductive carbon black

0.5%

4. Flame retardant glass fiber reinforced PA6

Formulation composition:

Short glass fiber reinforced PA6 (containing 30% glass fiber)

91%

Melamine

4%

Sb2O3

5%

5. Transparent glass fiber reinforced PC

PC

100

Polyethylene

13.7

Chopped glass fiber

49

Silane coupling agent

0.33

Related properties:

Young's modulus

6.95GPa

Flexural modulus

170MPa

Turbidity

28%

Transmittance

85%

Thermoset Reinforced Formulations

1. Reinforced PF for chemical anti-corrosion pipelines

Formulation composition:

PF Epoxy modified PF

100

Wet asbestos

8

Crocidolite

152

2. Epoxy FRP (1)

Epoxy resin (E-44)

100

Ethylenediamine (65%)

6~8

Dibutyl phthalate

10~15

Filler

30~40

Triphenyl phosphite

5

Acetone (or ethanol)

10~15

3. Epoxy FRP (2)

Epoxy resin (E-44)

100

Ethylenediamine (65%)

6~8

Dibutyl phthalate

10~15

Filler

30~40

M-phenylenediamine

15

Acetone (or ethanol)

20~30

4. Epoxy phenolic FRP

Formulation composition:

Epoxy resin (E-44)

80(70)

Phenolic resin (2130)

20(30)

Polyester resin (304)

10

Dibutyl phthalate

10

Filler (rock powder, graphite powder, quartz powder)

20~30

M-phenylenediamine

14~16

Acetone (or ethanol)

10~15

5. Epoxy furan FRP

Formulation composition:

(E-44)Epoxy resin (E-44)

30

Furan resin

70

Triphenyl phosphite

10

Dibutyl phthalate

10

Filler (rock powder, graphite powder, quartz powder)

30

Ethylenediamine

6~8

Acetone (or ethanol)

10~15

Processing conditions: heat curing, generally 80~90℃×4h

6.No. 771 unsaturated polyester fiberglass

Formulation composition:

No. 771 unsaturated polyester

100

Cobalt naphthenate or cobalt naphthenate

Winter 3~4,Summer0.5~1

Cyclohexanone peroxide

1

7. High-strength unsaturated polyester board

Formulation composition:

Propylene Glycol/ Neopentyl Glycol/Isophthalic Acid/Fumaric Acid Polycondensation UP

100

Styrene

43

PMMA

29

ZnSt

4

Tert-butyl hydroperoxide

3

1,3-Bis(tert-isopropylperoxy)benzene

1.5

Other Plastic Reinforced Formulations

1. GF enhanced RJM-PU

Formulation composition:

Carbodiimide modified liquefied MDF

63

PAPI

10

End-capped polyether diol

100

Dibutylene dilaurate

0.25

Butanediol

20

Glass fiber

30

2. Glass fiber reinforced PVDC special-shaped components

Formulation composition:

PVDC

25

VC,VDC

25

Glass fiber

50

Colorant

12

3.UHMWPE/carbon fiber composite material

Formulation composition:

UHMWPE

80%

EVA

3%

Carbon fiber

12%

Carbon black

5%

(Forward from suliaodawang)


Nanjing Haisi Extrusion supply plastic extrusion granulation line for plastic reinforcement.

Any interest please feel free to contact us!


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